| Description:
Task 1: IntelliTech provided the Ford Motor Company with test fixtures for the Ford Mustang A/C Blower Blend Door Leak Test stand. As part of the project work, IntelliTech designed and developed an automated stand to hold the climate control unit to be leak checked. The stand was then integrated with the programmable logic control (PLC) and the automobile's air supply system. Some of the specific task completed by IntelliTech for Ford included:
• Development of the system requirement document
• Development of prototype PLC software
• Design and fabrication of the test stand currently being used by engineers and technicians at the Ford Motor Company testing facility
• Integration of the PLC, Test Stand, and air supply system
IntelliTech also developed a methodology to analyze system performance in a real-time mode, enabling Ford to establish statistical baselines for analyzing the risks associated with the testing algorithm.
Task 2: Because of superior performance on a previous design project, IntelliTech was selected by the Ford Motor Company to design a totally automated leak testing system for the Ford Mustang A/C system. IntelliTech provided technical and analytical support on this project to support the objectives of the Sheldon Road climate control manufacturing plant. The project included the design, development, and integration of leak testing software; programmable logic control and statistical process control software. As part of this project, IntelliTech engineers and software support managers identified the user interface with the test stand and the software during unit production in real-time mode.
IntelliTech was tasked with the development of the software product specifications document and the design and implementation of the real-time statistical process control software. Our personnel also produced a user manual and a system version description document, publications being used by employees at the climate control plant now. IntelliTech also integrated programmable logic control (PLC) and statistical process control (SPC) software in real-time mode, and developed test procedures and configuration for the control process. |
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